Now that the valve cover is off you can see you cams, valvestems and cam chain. Black cnc manual timing cam chain tensioner gasket fit kawasaki ninja 250r 300r. Apr 02, 2019 the second way you can observe chain wear is by comparing cam chain tensioner plunger position throughout the chains life. It came to my attention that there are individuals who either post instruction or have even put up youtube videos giving misinformation about cam chain adjustment. That is, if i can hear it over my akra with the baffle out. Kz750n2 spectre engine rattle kawasaki motorcycle forums. The kawasaki service manual doesnt call for any maintenance or lubrication of the cam chain tensioner. When the motor is run under sever conditions, oil starvation to the cam chain tensioner may result in the spring loaded adjuster sticking.
Is the tick louder with your helmet on lol man it drives me crazy but good luck with whatever you do. The cam chain i was referring to is located inside the engine. Pro series tensioner kit yamaha fz09 2014 2016, fz07 2015. Oct 12, 2014 yamaha super tenere manual cam chain tensioner, valve adjustment rewrite and moar findings im currently going through a friends bike front to back. Manual cam chain tensioner yz400f426f450f450fx thumpertalk. Dec 06, 2009 ive had been looking for a manual cam chain tensioner form my 2008 yz450f for quite a while with no luck. Feb 10, 2009 take off any wires etc on the valve cover and pull them off. Quick update, the manual timing chain tensioner should be coming in on monday so we will be installing it monday night and checking again. I had to replace the cam chain on my 06 at about 10,000 miles, as it was out of spec.
The cam chain tensioner i was referring to is either in the cylinder. Kawasaki ninja 250 cam chain tensioner reset youtube. Kawasaki ninja 250r cam chain tensioner cleaning youtube. Cam chains serving over 100k miles are not uncommon for the old generation of ninja 250. Ape introduces the pro series manual cam chain tensioner. Yamaha super tenere manual cam chain tensioner, valve. To do this the tensioner is temporarily installed, set, and the engine turned over at least four times to allow the tensioner to self tension. Black manual timing cam chain tensioner fit kawasaki zx6r.
Another upside to the manual tensioner is the cam chain. Kawasaki ninja 250r cam chain tensioner cleaning duration. For maybe two months now my bike has been rattling pretty badly. I recently changed the oil on my ninja 250r and i was pretty careful to. Return the factory tensioner and buy the manual but do not buy the kawi manual tensioner they come with almost no adjustment. The dirt tricks timing chain tensioner uses oil pressure combined with a mechanical ratchet system to prevent collapse and avoid issues caused by a slack timing chain on the new 4stroke motors. Cru products manual cam timing chain tensioner for kawasaki zx6r. Chain tensioner tools on the market will allow you to adjust your harleydavidson cam chain manually. Once its hot, theres a sharp metallicy tap all the time, which sounds to me that its tappets or cam chain. As the post above states, a manual tensioner needs regular attention and it must be done by somebody who has the right feel for the tension they are putting on the thing.
The automatic adjusters can back out when the throttle is closed suddenly at high rpm. Solved motorbike engine ticking noise motorcycle spiceworks. How often do you adjust your manual cam chain tensioner. I have been watching you tube on the adjustment of the. Replaced it with a manual unit, as the cam chain was very looseworked fine for the last two years i had the bike, and never had any chain noise thereafter. The replacement unit will work on all newer fourstrokes in 250, 400, 450, 505, 530 models using the rc4, xc4, or rf4 motor not for the rfs motors. Fastener remarks nm kgfm ftlb air switching valve bracket bolts 87 inlb camshaft cap bolts 106 inlb camshaft chain tensioner cap bolt 0. It includes the how the camshaft chain tensioner to be remove, reset, and install again. If you sure it is, id recheck your adjustment and mark it before you begin. If the cam chain is real noisy and the noise does not go away when you adjust it, the cam chain is worn out and needs to be replaced. View and download kawasaki ninja 250r service manual online. May 14, 2016 kawasaki ninja 250 cam chain tensioner reset duration. But you want to make sure it actually is the cam chain that is the noise.
A manual cam chain tensioner is intended to eliminate lash of the cam chain caused by inconsistent tension during hard use of the motor. The manual cam chain tensioner has been designed to replace the automatic cam chain tensioner. Camshaft chain tensioner cct reset kawasaki ninja 300. Orange cct manual adjuster timing cam chain tensioner kawasaki 250 kl250 klr250. If the engine was designed with removable sprockets this can be quite easy. Ninja ex250 2008 cam chain noise problem hi guys,i have ninja ex250 2008 with 55000km on the odometer just realized that on the left hand side of my engine there is loud rattling noise after i rev the engine,but not all the times only happen after high rev from motorway,and shifting down gear. This new tensioner is designed for the racer who frequently adjusts his engine. Engine parts, swingarms, nitrous, turbo kits, chain, sprockets, air shifters, exhaust kits and much more. Cam chain replacement advice 1986 2007 ninja 250r tech talk 1986 2007 ninja 250r 1986.
A cam tensioner, as its name implies, adjusts the tension on the engines cam chain. Got a klx250 recently, and its got quite noisy over the last couple of days. When the motor is run under sever conditions, oil starvation to the cam chain tensioner may result in. I installed a krieger manual tensioer on my gpz 750 2 years ago and it hushed all cam chain buzz and i havent had to adjust the setting since. Ape manual cam chain tensioners are designed to replace the automatic and hydraulic tensioners on high performance engines. Its odd that it isnt across the board, and the exact cause has not been 100% identified. The cam does strike the bucket every time it rotates around tho so there is some noise. If this summer, that one gives way, i will just install the ape. The cam chain tensioner manually adjusts the cam chain for increased reliability. Installing an aftermarket manual cam chain tensioner on a. Manual cam chain tensioner my 2011 zx6r sold 2018 came with an automatic cam chain tensioner that basically never selfadjusted. As a popular beginner bike, the likelihood of a ninja 250 experiencing a low oil condition is. Graves motorsports yamaha r1 fz10 mt10 high precision cam.
The cookie settings on this website are set to allow all cookies to give you the very best experience. The kawasaki service manual doesnt call for any maintenance or lubrication of. Ape manual cam chain tensioner install zx14 ninja forum. We put the manual tensioner in, and until now that seemed to be the problem, we still have to test this and make sure it doesnt happen after some laps on the track. The cam tensioner is a weak point, and will always be subject to failure. Well, the automatic cam chain tensioner on some klxs doesnt seen to do its job as it should. Bike wont idle after removing cam chain tensioner honda. How to recognizecure cam chain start up noise zx14 ninja. The second way you can observe chain wear is by comparing cam chain tensioner plunger position throughout the chains life. See your shopping cart for the rates which apply to your order. Klx250 manual cam chain tensioner bike chat forums. The automatic tensioner should be able to keep its position without backing up and producing slack. Then measure the distance between20 link pins standard is 127.
Nov 18, 2014 the cam tensioner is a weak point, and will always be subject to failure. Details about new 2008 2017 genuine kawasaki ninja 250r 300. Orange timing cam chain tensioner manual adjuster 2014 2019 bolt r spec xvs 950. Ninja ex250 2008 cam chain noise problem kiwi biker. Lander i have and read the manual, i knew the answer, was feeling foolish and looking for some moral support i guess. If you have these symptoms, and you know the valves to be correct, you should replace the cam chain tensioner. See more 2014 kawasaki 300 ex300 cam chain tensioner. If the last six digits of your vin are 560476 or less, you need the first psr manual cam chain tensioner listed in the dropdown menu, psr part number 060200029.
Klx250 manual cam chain tensioner hi, i bought the manual cam chain tensioner for klx250s to fix rattle between 5 to 6. Cnc machined from billet aluminum in excellent gunmetal finish. Cap bolts 106 inlb camshaft chain tensioner cap bolt 0. Separate the crankcase halves and free the cam chain from the timing. Page 6 516 engine top end camshaft chain tensioner replace the chain tensioner gasket with a new one. Just like with the rear drive chain and sprockets, the cam chain sprockets should be replaced too.
Eventually, after a recommendation from a tt member, i called ape. Take off any wires etc on the valve cover and pull them off. Yamaha super tenere manual cam chain tensioner, valve adjustment rewrite and moar findings im currently going through a friends bike front to back. I have talked to a few competent riders who run manual tensioners and every three or four oil changes, or every 1520 hours seems to be just fine. The real solution is to get a manual chain tensioner.
Engine parts free delivery possible on eligible purchases. The usual noise for a tensioner getting worn is a loud usually consistent. Imo the tensioner can be the ticking time bomb in modern 4 strokes and, like others have said, the chain does stretch over time. With both the new and old chain lying on the workbench it is easy to see a. When the tensioner requires replacement, the cam chain can become slack and begin to make noise.
I cross referenced the 250r and 300r tensioner parts and everything is identical except the auto tensioner. My 07 rattled like hell all the time, even when riding at low rpms. This product is made of stainless steel and aluminum, and currently comes in a gray ntoc finish or a black powercoat finish. Ape manual cam chain tensioner kawasaki ninja 250 08. With the installation of the manual cam chain tensioner this can be eliminated. I checked them fairly often nate7723, thu oct 04, 2012 7. The email address has changed, but some pages have the old address and i cannot edit them. I personally have never seen an automatic tensioner fail catastrophically, the worst i have seen them do is make a little cam chain noise as you describe. It is located on the right side of the motor and it runs from the crankshaft up and around both camshafts in the top of the motor. If its a really rattly noise then its more than likely the cam chain.
While there have been a few reports of failure, the cam chain tensioner is not a big. They didnt have a tensioner for the aluminum framed yz, but offered to built one. Some people might tell you to find tdc top dead center. Jul 09, 2015 09 manual cam chain tensioner adjustment kawasaki changed the auto tensioner to krieger manual cct bought the one for ex250, repair. The cam chain tensioner i was referring to is either in the cylinder head or the cylinder block right underneath the gas tank. In great condition except for a really loud engine rattle that i have put down to the cam chain. Since there is a known issue with the auto cam chain tensioner on our engines i was looking into getting a manual tensioner. Valve like noise after modifying camshaft ninja 300.
Professionally developed under strict guidelines for use in the graves yamaha factory race bikes. The correct psr manual cam chain tensioner for your 2011 triumph street triple r is based on your vin vehicle identification number. Quiet engines are bad ajinnohills, fri oct 05, 2012 9. The easyaccess socket head adjuster screw is perfect for tight spaces. Kawasaki ninja 250 cam chain tensioner reset duration.
I havent used a manual cct yet, i need one actually but 600 miles does seem too frequent. I have a 2007 ninja 250 with about 7300 miles on it. Hi guys,i have ninja ex250 2008 with 55000km on the odometer. Base on the ninja 300 service manual the camshaft chain tensioner of ninja 300 is a nonreturn type. The krieger was very well priced, comes with simple directions for installation and the needed gasket. My friend already ordered a manual chain tensioner to see if it helps, so i will come back and update the thread if something changes. I have some problem also on my ninja 250fi and did this reser methodethe noise of engine. Once the chain tensioner has absorbed the chain slack it is removed and the. Cam chain tensioner removal ninja250wiki the ninja 250 faq. May 07, 2015 arl goes over the krieger manual cam chain tensioner as a replacement for the automatic tensioner found on modern motorcycles.
Arl goes over the krieger manual cam chain tensioner as a replacement for the automatic tensioner found on modern motorcycles. You either have lost a rub strip in the engine or you cam chain is stretched beyound the service limit. Everything in the motorcycle is stock except for the yoshimura exhaust, fender eliminator, and the led tail lights. Replacing it with another of the same part wont fix that underlying issue. This video talks about the solution of a rattling sound of ninja 300 when it hits 2,000 to 4,000 rpm. Manual cam chain tensioner by convert fri jan 25, 2008 3. A static tensioner needs higher maintenance than waiting for the noise to crop up.
56 658 277 1200 592 1222 770 577 96 596 1476 782 725 1539 1458 69 774 1044 119 121 423 1388 998 1533 924 1294 280 399 960 314 461 1114 98